Automatic Bucket Filling Sealing Capping Machine
Application:
This linear conveyor type line is specially designed for the filling sealing capping buckets with liquid product, thick product, cream product and granule product, and is suitable for various bucket sizes ranging from 3 kg to 25 kg.
This filling sealing capping machine can be used for a wide range of products, such as:
Wet wipes
Paint for the construction and chemicals industries.
Salads, ketchup, honey, chili sauce, mayonnaise, yogurt for the food industry.
Different kinds of powder.
The machine is highly recommended for packaging in most industries, including:
food, cosmetic, detergents and chemicals.
Machine built in stainless steel 304. They are very easy to wash and easy to maintain.
The automatic model can be customized with wide selection of options such as denesters, depositors, and snap on lid systems.
The Automatic Bucket Filling Sealing Capping Machine is a specialized piece of equipment designed to automate the process of filling, sealing, and capping buckets or containers with various viscous food products such as mayonnaise, yogurt, sauces, and similar items. Here's an overview of how this machine typically operates:
Components:
Bucket Feeding System: A mechanism that continuously supplies empty buckets or containers to the filling station.
Filling System: The filling station consists of mechanisms or nozzles that accurately dispense the product into each bucket. This ensures consistent filling levels and minimizes waste.
Sealing System: The sealing station applies heat, pressure, or other sealing methods to seal the buckets with a lid or film, ensuring product freshness and preventing contamination.
Capping System: The capping station applies caps or lids to the sealed buckets and secures them tightly in place.
Control Panel: The machine is operated and monitored through a control panel, allowing the operator to set parameters such as filling volume, sealing temperature, capping pressure, and conveyor speed.
Operation:
Preparation: The machine is set up and calibrated according to the specific requirements of the products being packaged. This includes adjusting parameters such as filling volume, sealing temperature, and capping pressure.
Bucket Loading: Empty buckets are placed onto the conveyor system and transported to the filling station.
Filling: As the buckets move through the filling station, the filling system accurately dispenses the product into each bucket. The filling system ensures that each bucket receives the desired amount of product.
Sealing: After filling, the buckets move to the sealing station where heat, pressure, or other sealing methods are applied to seal them with a lid or film. This ensures product freshness and prevents contamination during storage and transportation.
Capping: Once sealed, the buckets move to the capping station where caps or lids are applied to each bucket and secured tightly in place.
Quality Control: Throughout the operation, monitoring systems ensure that filling levels are accurate, seals are properly applied, caps are securely tightened, and any deviations trigger alerts for immediate corrective action.
Advantages:
Efficiency: Automatic operation increases packaging efficiency, reducing labor costs and improving throughput.
Consistency: The machine provides consistent filling levels, sealing quality, and capping tightness, ensuring uniformity across all packaged buckets.
Versatility: These machines can accommodate various sizes and types of buckets and products, offering flexibility in packaging different quantities and types of mayonnaise, yogurt, sauces, and similar items.
Durability: Seals created by the sealing station are strong and secure, providing reliable protection for the contents of the buckets during storage and transportation.
Cost-Effectiveness: Automatic packaging machines offer cost savings compared to manual labor and multiple pieces of equipment required for each process.
Applications:
Automatic bucket filling sealing capping machines are commonly used in food processing facilities, condiment manufacturing plants, and catering services for packaging a wide range of viscous food products such as mayonnaise, yogurt, sauces, dressings, and similar items in bulk quantities.
In summary, an Automatic Bucket Filling Sealing Capping Machine for Mayonnaise, Yogurt, and Sauce Packaging automates the process of filling, sealing, and capping buckets or containers, offering advantages such as efficiency, consistency, versatility, durability, and cost-effectiveness.
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Model
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ZX-1
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ZX-2
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Filling heads
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1
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2
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can be customized more
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Powe supply
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Power
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500W
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800W
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Air pressure
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Filling speed
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100-300 buckets per hour
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200-400 buckets per hour
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Filling volumes range
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| piston filling |
gravity filling |
Chunlai is a reputed manufacturer for different kinds of automatic filling & sealing packaging machines. For more than 10 years, Chunlai supplys packaging machines that fully meet customer's requirements.
No matter your product is solid, liquid, paste, powder or granule, Chunlai has machine meet your packaging requirement. Chunlai offer packaging machines for rice packing, seafood packing, beverage packing, dairy packing, soybean product packing, snack food packing, fast food packing, daily product packing, cosmetic product packing, etc...
Chunlai provides a comprehensive experienced technical service. This ensures you the high quality production, secure sealing finish, ease operation and minimum maintenance.
Each machine is carefully inspected and tested by our highly experienced staff before shipment.
Online after sales service
| Filling for liquid, paste, granule, powder and so on. |
| Sealing for cup, bottle, bowl, tray, can, jar, bucket etc.. |
| Yogurt/Milk/Coffee Creamer/Cheese/Butter |
Water/Juice/Oil |
Ice Cream/Calippo |
| Jam/Ketchup/Chili Sauce/Caviar |
Honey/Chocolate/Candy |
Coffee/Tea |
| Cereal/Corn Flakes/Nuts/Oats/Popcorn |
Jelly/Pudding/Syrup/Caramel |
Tofu/Bean Curd |
| Instant Noodles/Pasta/Ready Meal |
Porridge/Rice |
Coffee/Tea |
| Frozen Food/Meat/Seafood/Fish/Shrimp |
Vegetable/Fruit |
Edible Oil/Motor Oil |
| Potato Chips Canister/Paper Facial Tissue |
Wet Wipe Canister |
Dehumidifier Box |
| Lotion/Liquid Soap/Cosmetic/Shampoo |
Laundry Detergent/Liquid Soap |
Toilet Detergent/Bleach |
| Hummus/Tahina/Salad/Mayonnaise/Dip |
Seasoning |
Pets Food |
We need to know following information from you before quote?
1. the bucket dimension.(diameter and height)
2. will be packed which kind of product?
3. what's the bucket material?
4. how many buckets per hour?(production capacity)
5. with capping after filling or no
6. if with filling, how much ml filled
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