5L 10L 20L 25L 30L Automatic Big Plastic Bucket Filling Sealing Capping Machine

• After-sales Service: Online Service
• Warranty: 1 Year
• Automatic Grade: Automatic
• Application: Cleaning, Detergent, Cosmetics, Drinks, Skin Care Products, Dairy Products, Hair Care Products, Oil, Tea, Vegetable, Fruit, Fish, Meat, Snack, Rice, Flour, Food Industry
• Type: Filling and Sealing Machine
• Forming Species: Bucket
• Model NO.: ZX
• Forming Function: Filling, Seal
• Driven Type: Mechanical
• Material Type: Paste
• Packaging: Bucket
• Packaging Material: Film
• Sealing: Bucket, Jar, Can
• Sealing Machinery: Plastic Bucket Sealing Machine
• Packing Machinery: Sealing Machine
• Packing Machine: Bucket Sealing Machine
• Optional Function: Filling, Capping
• Transport Package: Wooden Case
• Specification: C
• Trademark: Chunlai
• Origin: Wenzhou, China
• HS Code: 8422303090
• Production Capacity: 50 Sets/ Month

Product Description

 

Product Description

Automatic Bucket Filling Sealing Capping Machine

An automatic big bucket filling, sealing, and capping machine is a specialized piece of equipment designed to automate the process of filling large buckets with products, sealing them to maintain freshness and prevent leakage, and capping them securely. These machines are commonly used in industries such as food processing, chemical manufacturing, and agriculture for packaging bulk quantities of products. Here's an overview of how a typical automatic big bucket filling, sealing, and capping machine works:

Components:

Filling System: This component fills the buckets with the desired product, such as liquid, powder, or granules. It may include a hopper, filling nozzles, pumps, and sensors to ensure accurate filling levels.
 

Sealing System: The sealing system applies heat, pressure, or other sealing methods to create a tight seal on the buckets. It may include sealing heads, heating elements, sealing bars, or other sealing mechanisms.

Capping System: The capping system applies caps or lids to the buckets to securely close them after filling and sealing. It may include a cap feeder, cap placement mechanism, and capping heads for tightening the caps.

Conveyor System: A conveyor belt or roller system transports the buckets through each stage of the filling, sealing, and capping process, ensuring smooth and continuous operation.

Control Panel: The machine is operated and monitored through a control panel, allowing the operator to set parameters such as filling volume, sealing temperature, capping torque, and conveyor speed.

Safety Features: Some machines may include safety features such as emergency stop buttons, protective guards, and sensors to ensure safe operation.

Operation:

Preparation: Before operation, the machine is set up and calibrated according to the specific requirements of the buckets and products being filled, sealed, and capped. This includes adjusting filling volumes, sealing parameters, capping torque, and other settings as needed.
 

Loading: Empty buckets are loaded onto the conveyor system and positioned under the filling, sealing, and capping stations. The buckets should be properly aligned to ensure accurate processing.

Filling: Once loaded, the buckets move into the filling area where they are filled with the desired product. The filling system dispenses the product into each bucket to the desired level, ensuring consistent filling volumes.

Sealing: After filling, the buckets move into the sealing area where they undergo the sealing process. The sealing system applies heat, pressure, or other sealing methods to create a tight seal on the buckets, preventing leaks and maintaining product freshness.

Capping: Once sealed, the buckets move into the capping area where they undergo the capping process. The capping system applies caps or lids to the buckets and tightens them securely to ensure proper closure.

Quality Control: Throughout the operation, monitoring systems ensure that filling levels are accurate, seals are properly applied, and caps are securely tightened. Any deviations from preset parameters trigger alerts for immediate corrective action.

Advantages:

Efficiency: Automated filling, sealing, and capping processes increase production efficiency, reducing labor costs and improving throughput, especially for packaging large quantities of buckets.
 

Consistency: The machine provides consistent filling levels, sealing quality, and capping torque, ensuring uniform product integrity and preventing leaks or spoilage.

Versatility: These machines can accommodate various sizes and types of buckets, as well as different products and packaging configurations, offering flexibility in packaging different products.

Durability: Seals created by the sealing system and caps applied by the capping system are typically strong and durable, providing reliable protection for products during storage, transportation, and handling.
 

Cost-Effectiveness: Automatic filling, sealing, and capping machines offer cost savings compared to manual labor and multiple pieces of equipment required for each process.

In summary, an automatic big bucket filling, sealing, and capping machine automates the process of packaging large buckets with products, offering advantages such as efficiency, consistency, versatility, durability, and cost-effectiveness.

Product Parameters

Model	ZX-1	ZX-2
Filling heads	1	2
	can be customized more
Powe supply	220/380V 50/60Hz
Power	500W	800W
Air pressure	0.4-0.6 MPa
Filling speed	100-300 buckets per hour	200-400 buckets per hour
Filling volumes range	5-25kg

Detailed Photos

piston filling

gravity filling

sealing

sealing sample

capping

capping sample

 

Company Profile

Chunlai is a reputed manufacturer for different kinds of automatic filling & sealing packaging machines. For more than 10 years, Chunlai supplys packaging machines that fully meet customer's requirements.

No matter your product is solid, liquid, paste, powder or granule, Chunlai has machine meet your packaging requirement. Chunlai offer packaging machines for rice packing, seafood packing, beverage packing, dairy packing, soybean product packing, snack food packing, fast food packing, daily product packing, cosmetic product packing, etc...
Chunlai provides a comprehensive experienced technical service. This ensures you the high quality production, secure sealing finish, ease operation and minimum maintenance.
Each machine is carefully inspected and tested by our highly experienced staff before shipment.

After Sales Service

Online after sales service

 

Related Packing Product

 

Filling for liquid, paste, granule, powder and so on.
Sealing for cup, bottle, bowl, tray, can, jar, bucket etc..
Yogurt/Milk/Coffee Creamer/Cheese/Butter	Water/Juice/Oil	Ice Cream/Calippo
Jam/Ketchup/Chili Sauce/Caviar	Honey/Chocolate/Candy	Coffee/Tea
Cereal/Corn Flakes/Nuts/Oats/Popcorn	Jelly/Pudding/Syrup/Caramel	Tofu/Bean Curd
Instant Noodles/Pasta/Ready Meal	Porridge/Rice	Coffee/Tea
Frozen Food/Meat/Seafood/Fish/Shrimp	Vegetable/Fruit	Edible Oil/Motor Oil
Potato Chips Canister/Paper Facial Tissue	Wet Wipe Canister	Dehumidifier Box
Lotion/Liquid Soap/Cosmetic/Shampoo	Laundry Detergent/Liquid Soap	Toilet Detergent/Bleach
Hummus/Tahina/Salad/Mayonnaise/Dip	Seasoning	Pets Food

We need to know following information from you before quote?
1. the bucket dimension.(diameter and height)
2. will be packed which kind of product?
3. what's the bucket material?
4. how many buckets per hour?(production capacity)
5. with capping after filling or no
6. if with filling, how much ml filled